Fasteners



 

Induction Hardened:

A heat-treated fastener that has undergone a selective hardening process, using induction coils, to further strengthen a part of the fastener.

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Length of Engagement:

The length of full-sized fastener threads that engage in the nut material. The length of the lead thread is not counted in the length of engagement, since its reduced size minimizes any performance benefits. The length of engagement is usually expressed in relationship to the nominal diameter of the screw (e.g. 2 to 2-1/2 diameters of engagement).

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Fastener Terms

Fastener Terms:
 

Page 1 (A-F), Page 2 (G-N), Page 3 (N-Z)

This fastener glossary provides definitions of fasteners and fastener terms. It is intended to assist fastener buyers, fastener purchasers, Original Equipment Manufacturers (OEM's) and engineers.

One-Way Head Screw: A round head screw which is slotted but has side clearances at diagonally opposite sides of the slot so that the screw can be driven only in the direction of assembly, designed for preventing tampering.

Open Washer: A washer with one side open so as to be removed or put under a nut without removing the nut.

Oval Binding Head Screw: Obsolete term for a truss head screw.

Oval Head: Rounded top surface and a conical bearing surface with an included angle usually of 82 degrees.

Oval Point: A rounded end which is used, particularly for set and adjusting screws, to apply pressure without cutting action.

Oven Head Screw: Obsolete term for truss head screw.

Oxidation: (1) A reaction in which there is an increase in valence resulting from a loss of electrons. Contrast with reduction. (2) A corrosion reaction in which the corroded metal forms an oxide; usually applied to reaction with a gas containing elemental oxygen, such as air.

Pan Head: Flat top surface rounded into cylindrical sides, and a flat bearing surface. The recessed pan head has a rounded top surface blending into cylindrical sides and a flat bearing surface.

Passivate: A very confusing term, since the common usage has taken on a different meaning than the technical definition. In past experience, users (including engineers) of commercial fasteners seldom mean the old technical terminology. Technically, passivating is not cleaning but is a process of dipping fasteners into a nitric acid solution to rapidly form a chromium oxide on the surface of the material, creating a passive film that protects stainless from further oxidation. The purpose of passivating is to remove both grease left from manufacturing and traces of steel particles which may have rubbed off manufacturing tools onto the fastener. In common commercial parlance (meaning non-military and aerospace), passivating means cleaning to users, and the terms “passivating” and “cleaning” are used interchangeably. A wide range of cleaning methods using different mixtures containing nitric, phosphoric and other acids or simply exposing cleaned stainless fasteners to air for a period of time will result in a “passivated” condition. For fasteners that have been properly cleaned, it is impossible to determine the method of cleaning or passivation that was used.

Passive Film: The major characteristic of stainless is its ability to form a thin layer of protection, called a “passive film”, on its outside surface. This film results from a continual process of low-level oxidation, so oxygen from the atmosphere is needed for the passive film to exist. Once formed, it prevents further oxidation or corrosion from occurring. Even if chipped or scratched, a new passive film on stainless will form.

Pattern Nuts: Special nuts usually furnished in plain or chamfered face unless otherwise specified, and threads are unified Coarse or unified Fine, Class 2B. (also small and extra small)

Peening: The stretching of metal by hammering or rolling the surface.

pH: A measure of the acidity or alkalinity of a solution; The negative logarithm of the hydrogen-ion activity; it denotes the degree of acidity or basicity of a solution. At 25 ºC (77 ºF), 7.0 is the neutral value. Decreasing values below 7.0 indicate increasing acidity; increasing values above 7.0, increasing basicity.

Phillips Recessed Head: Wall Street Journal article, Phillips Screws - Fasteners from Hell? by Rich Hirsch, "The screw was invented in the early 30’s by Henry F. Phillips, a Portland, Oregon businessman. He knew that car makers needed a screw that could be driven with more torque and that would hold tighter than slotted screws. Car makers also needed a screw that would center quickly and easily, and could be used efficiently on an assembly line. The Phillips screw was designed so that it could be driven by an automated screw driver with increasing force until the tip of the driver popped out without ruining the screw head. So what many consider a design flaw is actually a feature (at least if you’re a car manufacturer). The Phillips screw first gained acceptance with Cadillac in the late 30’s. Although there is a Phillips Screw Co. today, the company never actually made Phillips screws or drivers. They were produced under license by other companies. Unlicensed knockoffs proliferated, so that in 1949, Mr. Phillips was stripped of his patent." One of the complaints about Phillips Drive is they slip (camout) easily. "Phillips screws were designed to cam out. They were invented to prevent unskilled industrial workers from overdriving fasteners. The tapered wings of Phillips drivers act as a clutch that forces drivers out of screw sockets after the screws are driven home. But the tradeoff is that workers have to lean hard on the drivers to prevent unwanted slippage." American Heritage Invention & Technology Fall 2001 advises "Phillips founded the Phillips Screw Company to license his patents. After three years of rejection, he finally persuaded the American Screw Company to manufacture the screws. Engineers there balked until the president of the company threatened to fire anyone who said it couldn’t be done. American Screw then spent $500,000 developing a manufacturing process and induced General Motors to use the screws on its 1936 Cadillac. By 1940 virtually every American automaker had switched to Phillips screws....Phillips himself died in semi-obscurity in 1958 at the age of 68, long after his invention had become a household name. "

Phosphorus: A non-metallic substance that lowers the rate of oxidation, thereby helping resist corrosion.

Physical Properties: Those properties familiarly diiscussed in physics, including those descriabed under mechanical properties; for example, density, electrical conductivity, co-efficient of thermal expansion.

Pickling: Removing surface impurities by using chemicals.

Pilot Point: Similar to a “B” point, a pilot point is a small (perhaps 1/8” - 1/4”) unthreaded blunt portion at the end of a sheet metal or drive screw. Commonly used in the fenestration industry.

Pinch Point: A sharp conical point, usually of 45 degrees included angle, formed by a pinching operation.

Pitch: The nominal distance between two adjacent thread roots or crests.

Pitch Diameter: Approximately in-between the major and minor diameters.

Pipe Caps: A cap that threads onto a pipe (like a nut) to seal one end.

Pipe Fittings: The term applying to all forms of connecting parts which join pieces of pipe together.

Pipe Plugs: A short piece of threaded pipe, Slotted, Square Head or Socket, used to close up one end of a fitting.

Pipe Screw Thread: American Standard pipe threads are tapered 1 inch in 16, or 3/4 inch per foot. They are 60 degree threads, of National form with flat or rounded top and bottom.

Pitch: The distance, measured parallel to its axis, between corresponding points on adjacent thread forms in the same axial plane and on the same side of the axis.

Pitch Diameter: On a straight thread, the diameter of the coaxial cylinder, the surface of which would pass through the thread profiles at such points as to make the width of the groove equal to one-half of the basic pitch. On a perfect thread this occurs at the point where the widths of the thread and groove are equal.

Pitch Line: A generator of the cylinder or cone of a screw thread specified in the definition of pitch diameter.

Pits: Sharp depressions on the surface of a raw material or fastener.

Pitting Corrosion: Pitting indicates deep corrosion in localized spots on a fastener. Dirt or grease on certain portions of a fastener may block oxygen from that surface, thus impeding the passive film which protects stainless from corrosion.

Plain Sheared Point: The end of a fastener cut approximately flat and square to the axis, without chamfer.

Planer Head Bolt: A bolt havinig a large low square head, designed for insertion in T-slots of planer, shaper, or milling machine tables.

Plane Strain: The stress condition in linear elastic fracture mechanics in which there is zero strain in a direction normal to both the axis of applied tensile stress and the direction of crack growth (that is, parallel to the crack front); most nearly achieved in loading thick plates along a direction parallel to the plate surface. Under plane-strain conditions, the plane of fracture instability is normal to the axis of the principal tensile stress.

Plane Stress: The stress condition in linear elastic fracture mechanics in which the stress in the thickness direction is zero; most nearly achieved in loading very thin sheet along a direction parallel to the surface of the sheet. Under plane-stress conditions, the plane of fracture instability is inclined 45º to the axis of the principal tensile stress.

Plate: The electro-chemical coating of a metal piece with a very different metal.

Polarization: (1) The change from the open-circuit electrode potential as the result of the passage of current. (2) A change in the potential of an electrode during electrolysis, such that the potential of an anode becomes more noble, and that of a cathode more active, than their respective reversible potentials. Often accomplished by formation of a film on the electrode surface.

Polish: To make smooth or lustrous by friction with a very fine abrasive.

Pop Rivet: A headed blind fastener in wide use. Pop is a registered trademark to Emhart Fastening Technologies. The term "pop rivet" has become a widely used and generic term, much like Coke is to the soft drink industry. If brand susbstitution is unacceptable, you should specify Pop brand only.

Powder Coating: Powder coating is an advanced method of applying a decorative and protective finish to a wide range of materials and products that are used by both industries and consumers. The powder used for the process is a mixture of finely ground particles of pigment and resin, which is sprayed onto a surface to be coated. The charged powder particles adhere to the electrically grounded surfaces until heated and fused into a smooth coating in a curing oven. The result is a uniform, durable, high-quality, and attractive finish.

Precipitation Hardening: Hardening caused by the precipitation of a constituent from a supersaturated solid solution.

Precipitation Hardening Stainless: (AISI 17-4PH) is a nickel chromium stainless with cobalt and tantalum. The alloying agents produce high strength and ductility, good machinability and weldability. Hardening is by aging the cold steel at 900 degrees F for 4 hours followed by air cooling. Not used for cold forming but commonly used for high-strength, corrosion resistant screw machine parts.

Precision Machine Screws: Slotted machine screws, milled from bar, cut thread, and are machined finished Class 3A fits.

Preload: The tension created in a fastener when first tightened. Reduces after a period of time due to embedding and other factors.

Prevailing Torque: The torque required to run a nut down a thread on certain types of nuts designed to resist vibration loosening. The resistance can be provided by a plastic insert or a noncircular head.

Principal Stress (Normal): The maximum or minimum value at the normal stress at a point in a plane considered with respect to all possible orientations of the considered plane. On such principal planes the shear stress is zero. There are three principal stresses on three mutually perpendicular planes. The state of stress at a point may be (1) uniaxial, a state of stress in which two of the three principal stresses are zero, (2) biaxial, a state of stress in which only one of the three principal stresses is zero, and (3) triaxial, a state of stress in which none of the principal stresses is zero. Multiaxial stress refers to either biaxial or triaxial stress.


Process Annealing: Heating a ferrous alloy to a temperature close to, but below, the lower limit of the transformation range and then cooling, in order to soften the alloy for further cold working.

Proof Load: The proof load of a nut is the axially applied load the nut must withstand without thread stripping or rupture, that of a bolt, screw or stud is the specified load the product must withstand without permanent set. Usually 90% of yield strength.

Property Class: A designation system which defines the strength of a bolt or nut. For metric fasteners, property classes are designated by numbers where increasing numbers generally represent increasing tensile strengths. The designation symbol for bolts consists of two parts: 1. The first numeral of a two digit symbol or the first two numerals of a three digit symbol approximates 1/100 of the minimum tensile strength in MPa. 2. The last numeral approximates 1/10 of the ratio expressed as a percentage between minimum yield stress and minimum tensile stress. Hence a fastener with a property class of 8.8 has a minimum tensile strength of 800 MPa and a yield stress of 0.8x800=640 MPa. The designation system for metric nuts is a single or double digit symbol. The numerals approximate 1/100 of the minimum tensile strength in MPa. For example a nut of property class 8 has a minimum tensile strength of 800 MPa. A bolt or screw of a particular property class should be assembled with the equivalent or higher property class of nut to ensure that thread stripping does not occur.

Punch: (v) To perforate by pressing a non-rotating tool through the work.

Quench-age Embrittlement: Embrittlement of low-carbon steels resulting from precipitation of solute carbon at existing dislocations and from precipitation hardening of the steel caused by differences in the solid solubility of carbon in ferrite at different temperatures. Quench-age embrittlement usually is caused by rapid cooling of the steel from temperatures slightly below Ac, (the temperature at which austenite begins to form), and can be minimized by quenching from lower temperatures.

Quench Hardening: Hardening a ferrous alloy by austenitizing and then cooling rapidly enough so that some or all of the austenite transforms to martensite.

Quenching: Rapid cooling. When applicable, the following more specific terms should be used: direct quenching, fog quenching, hot quenching, interrupted quenching, selective quenching, spray quenching, and time quenching.

Ream: To finish a drilled or punched hole very accurately with a rotating fluted tool of the required diameter.

Reamer: Tool used for enlarging holes previously formed by drilling or boring.

Recessed Head: A screw head, having specially formed indentations or recesses centered on the head, into which a suitably formed driver fits.

Reduction of Area: A measurement like elongation which is related to the tensile strength of a fastener. While elongation measures the length of a fastener stretched to its breaking point compared to its original length, reduction of area measures the diameter of a fastener just before breaking compared to its original diameter.

Relaxation: The loss of clamping force in a bolt which commonly occurs as a result of embedment. Can also be caused by gasket creep, differential temperature expansion or vibration loosening.

Relief: The amount one plane surface of a piece is set below or above another plane, usually for clearance or for economy in machining.

Ribbed Neck Carriage Bolt: A plain, circular, oval head bolt with a serrated neck to prevent rotation.

Right-Hand Thread: A thread is a right hand thread if, when viewed axially, it winds in a clockwise and receding direction.

Rivet: A headed metal fastener of some malleable material used to join parts, as metal plates, of structures and machines by inserting the shank through a hole in each piece and forming a head on the headless end.

Rivet Bolt: A bolt designed as a substitute for rivets, having a button head, a ribbed shank, a UNC thread, or a special thread such as a Dardalet thread or Lok-Thread (TM).

Robertson Drive: While the Phillips drive is the most commonly used in the United States, the Robertson drive is on 85% of screws sold in Canada. In 1908 Peter Lymburner Robertson invented the Robertson square drive and established the Robertson Screw Company in Milton, Ontario. Henry Ford, the largest automaker in North America was approached and it was discovered a switch from slotted to Robertson would save the automaker two hours in the assembly time of an automobile. When Robertson refused to grant Ford a license to manufacture the screw, a possible relationship crumbled. A few years later, Henry Phillips sold Ford the phillips drive, and the rest is history. Phillips became the most popular screw in the US and Robertson became the most popular in Canada.

Rockwell Hardness Test: A measure of hardness by determining the depth of penetration of a pentrator into the specimen under certain fixed conditions of test. The penetrator my be either a steel ball or a diamond sphero- conical penetrator. The hardness number is related to the depth of indentation and the higher the number the harder the material.

Rod Ends: The ends of connecting rods which fit over crank pins or cross head pins.

Roll Threading: Applying a thread to a bolt or screw by rolling the piece between two grooved die plates, one of which is in motion, or between rotating grooved circular rolls.

Rolled Point: The point frequently produced by the cupping of the last 1 to 1 1/2 threads by the thread roling pressure. This type of point is not produced intentionally but is considered as an alternative form of the plain sheared point.

Root: That surface of the thread which joins the flanks of adjacent thread forms and is identical with or immediately adjacent to the cylinder or cone from which the thread projects.

Root Diameter: Refers to the minor diameter on screws or the major diameter on nuts.

Round Head: Semi-elliptical top surface and flat bearing surface.

Rust: A visible corrosion product consisting of hydrated oxides of iron. Applied only to ferrous alloys.

Sacrificial Protection: Reduction of corrosion of a metal in an electrolyte by galvanically coupling it to a more anodic metal; a form of cathodic protection.

SAE Specifications: Standards developed by the Society of Automotive Engineers, Inc.

SAE Standard Screw Threads: The SAE Screw Thread Standard, as revised in 1954, conforms with the Unified and American Standard (ASA B1.1-1949).

Salt Fog Test (also Salt Spray Test): An accelerated corrosion test in which specimens are exposed to a fine mist of a solution usually containing sodium chloride, but sometimes modified with other chemicals.

Scale: A discoloring or oxidation on the surface of hot forged fasteners.

Screw Machine: Cutting and removing material in order to form a fastener.

Screw: Very confusing term but we use the following - Bolts are defined as headed fasteners having external threads that meet an exacting, uniform bolt thread specification (such as M, MJ, UN, UNR, and UNJ) such that they can accept a nontapered nut. Screws are defined as headed, externally-threaded fasteners that do not meet the above definition of bolts.

Screw Machine: June 3, 1856 - Cullen Whipple, a mechanic from Providence, RI, patents the first automatic machine for producing screws

Screw Stock: Metal in the form of wire or rod, ordinarily a free-machining type of alloy, used for making screw machine products.

Screw Thread: A ridge of uniform section in the form of a helix on the external or internal surface of a cone or frustum of a cone. A thread formed on a cylinder is known as a straight or parallel thread, to distinguish it from a taper thread which is formed on a cone of frusetum of a cone.

Screw Thread Chasers: Cutting tools having teeth spaced to match the pitch of the threads to be cut.

Secondary Operations: Operations which include punching, shaving, trimming, drilling, sawing, milling, pointing, tapping and polishing, etc., are generally called secondary.

Season Cracking: An obsolete historical term usually applied to stress-corrosion crackling of brass.

Self Drilling Screw: Screw that drills and taps its own hole.

Self-Locking: Where binding action is self-induced on the body of the bolt, screw or nut to keep it rigid and prevent movement and vibration.

Self Tapping Screws: See "Tapping Screws".

Semi-Finished Hexagon Bolts: Bolts with standard sizes ranging from 1/4" through 4". Class 2A tolerance. The bearing surface is washer faced.

SEMS: A screw and washer assembly. A screw or bolt which has a captive washer. The washer is frequently loose on the plain shank of the fastener, the shank diameter being equal to the effective diameter of the thread; the thread being rolled from this diameter. The origin of the word is a frequent question. In the 1930's E. C. Crowther was a representative for a company that sold both shakeproof washers and screws. He came up with the idea of placing the washer on the screw before it was thread rolled. The major diameter of the screw being larger than the washer hole prevents it from coming off. The Illinois Tool Works made machines that produced these patented pre-as"SEM"bled washers and screws. In spite of the original patents and trademarks the word SEMS is generally recognized as a generic term applicable to screw and washer assemblies.

Sensitizing Heat Treatment: A heat treatment, whether accidental, intentional, or incidental (as during welding), that causes precipitation of constituents at grain boundaries, often causing the alloy to become susceptible to intergranular corrosion or intergranular stress-corrosion cracking. See also sensitization.

Sensitization: In austenitic stainless steels the precipitation of chromium carbides, usually at grain boundaries, on exposure to temperatures of about 550 to 850 ºC (about 1000 to 1550 ºF), leaving the grain boundaries depleted of chromium and therefore susceptible to preferential attack by a corroding (oxidizing) medium.

Set Screw Points: A screw with various type points, cup, cone, flat, oval, half dog, full dog, hanger or knurled, used to hold or "set" a collar on a shaft or hold pieces of this kind against movement. Screws are usually short, threaded entire length with the various type points for different applications against this movement.

Set Screw: An externally threaded fastener with or without a head and having a formed point, designed to prevent relative movement of parts when screwed through one part upon or into another part. Point types include:

Cup - hollowed end and is the most commonly used point style. Used when the digging in of the point is not undesirable.
 
Cone - Pointed end, this type generates the highest torsional holding power and is typically used for a permanent connection.

Oval - Rounded end that is typically used when frequent adjustment is required. The oval end prevents/reduces indentation.

Flat - Cause little damage to the shaft and are used when frequent adjustment is required.

Dog - Flat end with the threads stopping short of the end with the end fitting into a hole.

Shank: That portion of a bolt between the head and the threaded portion.

Shank Diameter: The shank diameter is the diameter of the shank of an unthreaded fastener. The diameter of the unthreaded portion of a threaded shank is termed the Body Diameter.

Shear: To cut off sheet or bar metal between two blades.

Shear Strength: The stress required to produce fracture when impressed vertically upon the cross-section of a material. Expressed in psi. Measured by the push or pull against the side of a fastener until the fastener breaks (for example, moving an object continually against the side of a screw that is protruding from a wall). As a rule of thumb, shear strength is two-thirds of tensile strength.

Shim: A thin spacer of sheet metal used for adjusting.

Sigma Phase: A hard, brittle, nonmagnetic intermediate phase with a tetragonal crystal structure, containing 30 atoms per unit cell, space group P42mnm, occurring in many binary and ternary alloys of the transition elements. The composition of this phase in the various systems is not the same and the phase usually exhibits a wide range in homogeneity. Alloying with a third transition element usually enlarges the field of homogeneity and extends it deep into the ternary section.

Sigma-Phase Embrittlement: Embrittlement of iron-chromium alloys (most notably austenitic stainless steels) caused by precipitation at grain boundaries of the hard, brittle intermetallic sigma phase during long periods of exposure to temperatures between approximately 560 and 980 ºC ( 1050 and 1800 ºF). Sigma-phase embrittlement results in severe loss in toughness and ductility, and can make the embrittled material susceptible to intergranular corrosion. See also sensitization.

Silicon: A non-metallic substance that adds strength and toughness to copper to help form a bronze alloy.

Silicon Bronze: An alloy made of 95% - 98% copper plus a small amount of silicon added for strength. Small amounts of manganese and aluminum may also be added for strength, and lead may be added for machineability. Silicon bronze is non-magnetic with a high degree of thermal conductivity and high corrosion resistance against sea water, gases, and sewage. It is often used by the utilities industry for pole line hardware and switchgear equipment, mine sweeping, sewage disposal equipment, food machinery, marine applications, plumbing and liquid handling. Surprisingly, silicon bronze is only a low to moderate conductor of electricity, though it is a better conductor than stainless.

Single Thread: A single-start thread having lead equal to the pitch.

Sleeve Anchor: The sleeve anchor is a light to medium duty pre-assembled anchor. It is ideal for applications in hollow masonry as well as concrete.

Sleeve Nut: A long nut with right or left threads for connecting two rods to make an adjustable member.

Slip Washer: A washer with an opening large enough to slip the washer over a bolt, and under the bold head. Also called a C washer.

Slotted Head: The head, of a bolt or screw, which has one or more slots across the top to fit a screw driver. The first known use of a slotted head screw as we know it was by a German clock maker in 1513.

Slotted Nut: A hexagon nut having opposed slots at the end opposite to the bearing face which are perpendicular to the axis, designed for insertion of a cotter to secure the nut in place when used wiht a drilled fastener.

Slotted Pin: A pin that has a slot, either a square or round bottom, into which an external clip or key is affixed in a locking position.

Socket Head: A recessed head in which the sides of the recess are parallel to the body axis, into which a wrench fits. The recess is commonly hexagonal or fluted in form. Also designated as "internal wrenching head".

Socket Head Cap Screw: A screw with a round head with usually a hexagon indentation in the head for tightening purposes. Typically used on machine parts.

Solution Annealed: Or Carbide Solution Annealed - A process of heating and removing carbide precipitants (carbon that has broken loose from its stainless steel solution) by heating a finished fastener to over 1,850 degrees F. and cooling it quickly, usually in water, so carbon content goes back into the stainless solution.

Spacers: Pieces designed to prevent crushing of sandwich-type and other lightweight structural materials at fastening points. Sometimes called inserts.

Spacers, Threaded: Spacers with threads through which a bolt can be put. This saves weight by eliminating the nut and the reduction of the bolt length.

Spanner Screws: Special unslotted screws surface, in Round undrilled, Flat drilled and others, that require a special wrench.

Spanner Wrenches: Tools used to turn and tighten spanner screws.

Spline: Raised portions of a shaft which fit into corresponding grooves in a pulley or some sliding member. They can either permit end movement or can be used as permanent fastening.

Spline Nut: A nut having external splines or ribs which hold it in place when forced into a hole of slightly smaller diameter.

Spline Socket: A recessed socket in the head of a bolt or screw to develop greater torque or driving ease without "round" the recess.

Split Rivet: A small rivet having a split end for securing by spreading the ends.

Spot-Face: To finish a round spot on a rough surface, usually around a drilled hole, to give a good seat to a screw or bolthead, cut, usually 1/16 inch deep.

Spring Lockwasher: A hardened coil wire having a slightly trapezoidal section after forming which functions as a spring take-up device to compensate for developed looseness and the loss of tension between the parts of an assembly and to prevent the nut from turning.

Square Neck Carriage Bolt: A plain, truss or oval head bolt with a square neck to prevent rotation.

Square Nuts: Nuts that are square rather than hexagonal.

Stainless: 1. A trade name given to alloy steel that is corrosion and heat resistant. The chief alloying elements are chromium, nickel and silicon in various combinations with a possible small percentage of titanium, vanadium, etc. 2. By AISI definition, a steel is called "Stainless" when it contains 4 per cent or more chromium.

Stainless Steels: With the addition of 12% chromium to iron, stainless steel is formed. The chromium protects the iron against most corrosion or red-colored rust; thus the term “stainless” steel. The ability of stainless to form a thin layer of protection on its outside surface, called a “passive film”, is its most important characteristic in preventing corrosion (see PASSIVE FILM). The overriding purpose of stainless steel is to provide corrosion resistance against: (a) atmospheric conditions such as carbon dioxide, moisture, electrical fields, sulfur, salt, and chloride compounds; (b) natural and artificially produced chemical, (c) extremes of weather where cold temperatures cause brittleness and hot temperatures reduce strength and increase corrosion.

Standard Fastener: A standard fastener is a fastener which conforms in all respects to recognized standards.

Stamping: Punching out parts with dies, usually referring to flat washers.

Static Friction: Friction at rest; a force is required to initiate relative movement between two bodies - static friction is the force that resists such relative movement. Sometimes referred to as stiction.

Step Bolt: A plain, circular, oval head bolt with a square neck to prevent rotation.

Stress Area: The effective cross sectional area of a thread when subjected to a tensile force. It is based upon a diameter which is the mean of the pitch (or effective) and the minor (or root) diameters of the thread. The use of this diameter stems from the work of E. M. Slaughter in the 1930's. He completed carefully controlled tests using various sizes of standard threads and compared their strength with machined bars made from the same bar of material. He found that this mean diameter give results that agreed with the tensile test results to within about 3%. The error on the minor and pitch diameters was about 15%. Tests completed subsequent to these by other investigators have also shown that the stress diameter is a reasonable approximation to a threads tensile strength. (Referance: 'Tests on Thread Sections Show Exact Strengthening Effect of Threads.' by E. M. Slaughter, Metal Progress, vol 23, March 1933 pp. 18-20)

Stress Relieve: Heating to a suitable temperature, holding long enough to reduce residual stresses and then colling to minimize the development of new residual stresses.

Stripper Bolt: Common term for socket shoulder bolt

Stove Bolt: Old Term commonly referring to machine screw and nut combination

Stove Head: Old term for Truss Head

Strain: The unit of change in the size or shape of a body due to force. Also known as nominal strain.

Strain Hardened: To increase hardness and strength by (a) cold working of raw material by a steel mill or (b) cold forming by a fastener manufacturer can sharply increase tensile strength and hardness, so that ordinary material from a steel mill may often be used. However, fasteners that are milled from bar will decrease in strength and hardness, so that raw material would need to be strain hardened by a steel mill before milling fasteners.

Stress: The intensity of the internally distributed forces or components of forces that resist a change in the volume or shape of a material that is or has been subjected to external forces. Stress is expressed in force per unit area and is calculated on the basis of the original dimensions of the cross section of the specimen. Stress can be either direct (tension or compression) or shear.

Stress Corrosion: Occurs when corrosion causes a highly stressed part (one that is pushed to its maximum tensile strength) to crack. Except for heat treated 400 series stainless, stress corrosion does not normally apply to austenitic stainless, brass, or bronze, since these metals are relatively ductile and not normally used for high tensile operations.

Stress Ratio, A or R: The algebraic ratio of two specified stress values in a stress cycle. Two commonly used stress ratios are: (1) the ratio of the alternating stress amplitude to the mean stress. A = Sa/Sm and (2) the ratio of the minimum stress to the maximum stress. R =Smin/Smax.

Stress-Relief Cracking: Also called postweld heat treatment cracking, stress-relief cracking occurs when susceptible alloys are suhjected to thermal stress relief after welding to reduce residual stresses and improve toughness. Stress-relief cracking occurs only in metals that can precipitation-harden during such elevated-temperature exposure; it usually occurs at stress raisers, is intergranular in nature, and is generally observed in the coarse-grained region of the weld heat-affected zone. See also cold cracking, hot cracking, and lamellar tearing.

Stress Relieving: Heat treatment carried out in steel to reduce internal stresses.

Stripper Bolt: Discarded term for a shoulder screw.

Structure Machine Screws: A Flat Head Machine Screw (AN509C) with one included angle approximately 100 degrees. Usually made in slotted and recessed head types. With a "grip" or unthreaded body at the head.

Structural Bolt: A structural bolt is a heavy hexagon head bolt having a controlled thread length intended for use in structural connections and assembly of such structures as buildings and bridges. The controlled thread length is to enable the thread to stop before the joint ply interface to improve the fastener's direct shear performance.This term is used in civil and structural engineering but is not frequently used in mechanical engineering.

Stud: A threaded rod. It may be threaded at both ends or continuous.

Subsurface Corrosion: Formation of isolated particles of corrosion products beneath a metal surface. This results from the preferential reactions of certain alloy constituents to inward diffusion of oxygen, nitrogen, or sulfur.

Sulfide Stress Cracking: Brittle failure by cracking under the combined action of tensile stress and corrosion in the presence of water and hydrogen sulfide. See also environmental cracking.

Sulfur: A non-metallic substance found in large quantities by itself or combined with other elements to form sulfates and sulfides. It improves machineability, and helps cool material and prevent galling, but its presence lowers the corrosion resistance of stainless.

Super Passivation: A term used for electro-polishing stainless

Symmetrical Thread: A symmetrical thread is one which has both flanks of the thread profile inclined are the same angle.

T-Head: The T-head is an oblong shaped head, having a rounded top surface, flat sides, and a flat bearing surface.

Tap: (v) To cut threads in a hole with a rotating tool called a "tap", having threads on it and fluted to give cutting edges.

Tap Bolt: A fully threaded hexagon head bolt.

Tap End Stud: A double-end stud having each end threaded for a different class of fit. The tap end has a Class 5 fit to produce an interference fit in a tapped hole for semi-permanent assembly. The nut end is threaded Class 2A for assembly with a standard nut.

Taper of Head: In flat bearing surface fasteners, the taper of a head or nut is the angle between a side and the axis.

Tapped Hole: A threaded hole in a part.

Taper Pin: A pin that tapers from the larger end to a smaller end at the rate of 1/4" per foot. The taper pin aids in hole alignment.

Tapping Screw: A screw which is threaded to the head and designed to form or tap its mating thread in one or more of the parts to be assembled, of various types as follows:

Tapping Screw, Type A: A thread-forming type of tapping screw having a gimlet point and a thread of relatively coarse pitch and special form, used in punched, or nested holes in metal sheets or in treated plywood or special asbestos compositions.

Tapping Screw, Type B: A thread-forming type of tapping screw, having a blunt point with tapered threads of moderate pitch, used with punched, drilled or nested holes.

Tapping Screw, Type AB: A thread-forming screw with the gimlet point of the type A and the thread of the Type B. Uncommon in stainless.

Tapping Screw, Type C: A thread-forming type of tapping screw having a blunt point with tapered threads at the end, having UNC or UNF threads and designed for fastening metal sheets. IFI no longer recommends this type.

Tapping Screw, Type D: Also designated "type 1". A thread-cutting type of tapping screw having the same thread as type C but provided with a fluted end produced at thread rolling or a milled slot (or slots) produced after thread rolling.

Tapping Screw, Type F: A thread-cutting type of tapping screw having the same thread form as type C but provided with a multiple flute tapered end to facilitate tapping.

Tapping Screw, Type BP: A thread-cutting type of tapping screw having the same thread form as type B but provided with a multiple fluted tapered end to facilitate tapping.

Tapping Screw, Type G: A thread-cutting type of tapping screw having the same thread form as type C but provided with a slot across the end to facilitate tapping in hard materials or deep holes.

Tapping Screw, Type BT: Also designated "type 25". A thread cutting type of tapping screw having the same thread as a type B but provided with a slot in the end to facilitate tapping in plastics.

Tapping Screw, Type T: Also designated "type 23". A thread cutting type of tapping screw having the same thread as a type C but provided with a slotted tapered end.

Tarnish: Surface discoloration of a metal caused by formation of a thin film of corrosion product.

"Tee" Head Bolt: Bolt whose head slightly curves in the shape of a "T". Hence the name "TEE" Head Bolt.

Tek: A self drilling screw. TEK is a registered trademarked to ITW Buildex and Illinois Tool Works, Inc. The term is widely used in the industry to describe any self drilling screw and has become a generic term much like Coke is to the soft drink industry. If brand susbstitution is unacceptable, you should specify Buildex parts only

Temper: (1) In heat treatment, to reheat hardened steel or hardened cast iron to some temperature below the eutectoid temperature for the purpose of decreasing hardness and increasing toughness. The process is also sometimes applied to normalized steel. (2) In tool steels, temper is sometimes inadvisably used to denote carbon content. (3) In nonferrous alloys and in some ferrous; alloys (steels that cannot be hardened by heat treatment), the hardness and strength produced by mechanical or thermal treatment, or both, and characterized by a certain structure, mechanical properties. Or reduction of area during cold working.

Temper Color: A thin, tightly adhering oxide skin (only a few molecules thick) that forms when steel is tempered at a low temperature, or for a short time, in air or a mildly oxidizing atmosphere. The color, which ranges from straw to blue depending on the thickness of the oxide skin, varies with both tempering time and temperature.

Tempered Martensite Embrittlement: Embrittlement of ultrahigh-strength steels caused by tempering in the temperature range of 205 to 400 ºC (400 to 750 ºF); also called 350 ºC or 500 ºF embrittlement. Tempered martensite embrittlement is thought to result from the combined effects of cementite precipitation on prior-austenite grain boundaries or interlath boundaries and the segregation of impurities at prior-austenite grain boundaries.

Temper Embrittlement: Embrittlement of alloy steels caused by holding within or cooling slowly through a temperature range just below the transformation range. Embrittlement is the result of the segregation at grain boundaries of impurities such as arsenic, antimony, phosphorus, and tin; it is usually manifested as an upward shift in ductile-to-brittle transition temperature. Temper embrittlement can be reversed by retempering above the critical temperature range, then cooling rapidly.

Tempering: Reheating a quench-hardened or normalized ferrous alloy to a temperature below the transformation range and then cooling at any rate desired.

Tensile strength: The maximum load in tension (pulling apart or shearing) which a material can withstand before breaking or fracturing. Also known as the ultimate tensile strength (UTS) or maximum strength.

Tension: The force or load that produces elongation.

Tension Washers: A general name given to spring washers, curved washers, Belleville washers and disc springs. This type of washer provides a relatively low stiffness (compared to the joint stiffness) and can be used to act as a spring take-up with a bolt to prevent movement between parts.

Terminal Stud: A threaded and collared pin having a plain cylindrical section, used as a contact terminal on electrical appliances. Some types are headed instead of collared

Therdermal Electromotive Force: The electromotive force generated in a circuit containing two dissimilar metals when one junction is at a temperature different from that of the other. see also thermocouple.

Thermal Embrittlement: Intergranular fracture of maraging steels with decreased toughness resulting from improper processing after hot working. Thermal embrittlement occurs upon heating above l095 ºC (2000 ºF ) and then slow cooling through the temperature range of 815 to 980 ºC (1300 to l800 ºF), and has been attributed to precipitation of titanium carbides and titanium carbonitrides at austenite grain boundaries during cooling through the critical temperature range.

Thermal Spraying: A group of coating or welding processes in which finely divided metallic or nonmetallic materials are deposited in a molten or semimolten condition to form a coating. The coating material may be in the form of powder, ceramic rod, wire, or molten materials. See also flame spraying and plasma spraying.

Thermocouple: A device for measuring temperatures, consisting of lengths of two dissimilar metals or alloys that are electrically joined at one end and connected to a voltage-measuring instrument at the other end. When one junction is hotter than the other, a thermal electromotive force is produced that is roughly proportional to the difference in temperature between the hot and cold junctions.

Thermogalvanic Corrosion: Corrosion resulting from an electrochemical cell caused by a thermal gradient.

Thickness of Thread: The distance between the flanks of the thread measured at a specified position and parallel to the axis.

Threads: Class 1 threads are a loose tolerance. Class 2 threads comprise 90% of stainless fasteners and are normal commercial tolerance. Class 3 threads have a stricter tolerance and tighter fit such as socket cap and set screws. No definite relationship exists between tensile strength and tightness or looseness of fit. The symbol “A” added to threads, such as 2A, means external threads (screws), and “B” means internal (nuts).
With the exception of 10/32 diameter, which is extremely popular, coarse thread comprises 90-95% of hex head cap screws and hex nuts sold in 18-8 stainless, and perhaps 98% of other stainless items including machine screws and socket products. Coarse threads are deeper than fine threads with fewer threads per inch, so coarse threads may have greater protection against thread stripping, better tap in brittle materials, and better fatigue resistance, while fine threads may have better fit in thin-walled materials, higher torque strength, and increased tightness during vibration.

Threadlocker: Can be a term used for a number of vibration resistant products but is now usually reserved for threadlocking adhesives. Specifically, a liquid anaerobic adhesive applied to nut or bolt thread, once hardened it fills the inner spaces between the threads to produce a solid plastic of a known shear strength.

Thread Crest: The top part of the thread. For external threads, the crest is the region of the thread which is on it's outer surface, for internal threads it is the region which forms the inner diameter.

Thread Flank: The thread flanks join the thread roots to the crest.

Thread Height: This is the distance between the minor and major diameters of the thread measured radially.

Thread Length: Length the portion of the fastener with threads.

Thread Milling: A machining process whereby thread is formed on a surface by generating with a rotating toothed cutter. Each tooth takes an individual chip.

Thread Rolling: A cold-forging process whereby screw threads are formed by displacement of metal as opposed to cutting. The process is usually used for producing external threads and is seldom practical for small quantities.

Thread Rolling Screw: A coarse threaded trilobular screw self tapping screw with thread rolling action, suitable for ductile material's.

Thread Root: The thread root is the bottom of the thread, on external threads the roots are usually rounded so that fatigue performance is improved.

Thread Runout: The portion at the end of a threaded shank which is not cut or rolled to full depth, but which provides a transition between full depth threads and the fastener shank or head.

Thread Series: Groups of diameter-pitch combinations distinguished from each other by the number of threads per inch applied to a specific diameter.

Threads Per Inch: The reciprocal of the lead in inches.

Threshold Stress: Threshold stress for stress-corrosion-cracking. The critical gross section stress at the onset of stress-corrosion cracking under specified conditions.

Thumb Screw: A screw with a flattened or roughened head to be turned with thumb and finger.

Tin: A malleable and ductile metal which increases strength, hardness and corrosion resistance against salt water when added to brass alloys.

Tinners' Rivet: A small rivet having a head of the same form as a flat head rivet but larger in diameter, used in sheet metal work.

Titanium: A silvery gray metal with high corrosion resistance against salt waters, chlorides, and many acids. It is strong, though lightweight, and very expensive.

Tolerance: The total permissible variation of a size. The tolerance is the difference between the limits of size.

Tolerance Class: A combination of tolerance grade and a fundamental deviation which is given to an internal or external thread. A tolerance class for an internal thread when combined with the tolerance class for an external thread gives the class of fit for the mating threads.

Tolerance Grade: The difference between maximum and minimum metal conditions for a tolerance applied to a screw thread. For metric threads the tolerance grade is given a number.

Tolerance Limit: The variation, positive or negative, by which a size is permitted to depart from the design size.

Tooth Lockwasher: A washer, usually a thin disk with prongs or projections, which is elastically deformed when assembled with a threaded fastener, so that the prongs, on which the pressure is localized, resist loosening of the fastener.

Torque: Torque is the force used in twisting, such as tightening a fastener. Torsion strength is the amount of force needed to twist a fastener apart. Both measures consider the amount of pressure applied to the fastener and the length of the wrench used in the application.

Torque Wrench: A manual wrench which incorporates a gauge or other method to indicate the amount of torque transferred to the nut or bolt.

Torsion: A twisting deformation of a solid body about an axis in which lines that were initially parallel to the axis become helices.

Torsional Stress: The shear stress on a transverse cross section resulting from u twisting action.

Total Thread: Includes the complete or effective thread and the incomplete thread.

Transference: The movement of ions through the electrolyte associated with the passage of the electric current. Also called transport or migration.

Transgranular Cacking: Cracking or fracturing that occurs through or across a crystal or grain. Also called transcrystalline cracking. Contrast with intergranular cracking.

Transpassive State: (1) State of anodically passivated metal characterized by a considerable increase of the corrosion current, in the; absence of pitting, when the potential is increased. (2) The noble region of potential where an electrode exhibits at higher than passive current density.

Transition Temperature: (1) An arbitrarily defined temperature that lies within the temperature range in which metal fracture characteristics (as usually determined by tests of notched specimens) change rapidly, such as from primarily fibrous (shear) to primarily crystalline (cleavage) fracture. (2) Sometimes used to denote an arbitrarily defined temperature within a range in which the ductility changes rapidly with temperature.

Trim Heads: Similar to the 82 degree flat and oval head machine screws except that the size of head for a given size screw is one or two sizes smaller than the regular flat and oval sizes.

Truss Head: Low rounded top surface with a flat bearing surface.

Toughness: A fastener’s capacity to accept various impacts and shocks.

Tuberculation: The formation of localized corrosion products scattered over the surface in the form of knoblike mounds called tubercles.

Tubular Rivet: A small rivet having a coaxial cylindrical hole in the headless end, designed for securing by splaying the end.

Tumble: To clean, smooth, or polish in a rotating barrel or drum by friction with each other, assisted by added mediums, as scraps, balls, sawdust, etc.

Turn: To machine on a lathe.

Turnbuckle: A coupling, threaded right and left or swiveled on one end, for adjustably connecting two rods.

U-Bolt: A "bent bolt" having threads at both ends of the rod and the rod bent at the middle to a semicircle or to two right angles, used for clamping.

UN, UNR: Indicates “unified” screw threads to “inch” dimensions used in the U.S. as distinquished from metric dimensions.

UNC: The coarse thread series UNC/UNRC is the most commonly used thread system used in the majority of screws, bolts, and nuts. It is used for producing threads in low strength materials such as cast iron, mild steel, and softer copper alloys, aluminum etc. The coarse thread is also used for rapid assembly or disassembly.

UNF: The fine thread UNF is used for applications that require a higher tensile strength than the coarse thread series and where a thin wall is required.

UNJ: A type of threads originating around the 1950’s with a more rounded fit in order to prevent cracks, reduce loosening due to vibration and slightly increase strength. Possessing a tighter fit, UNJ thread depth is smaller that the usual UN standards with the minor diameter of external threads on screws and internal threads on nuts both increasing. UNJ is used in critical applications by the aerospace and automotive industries.

Undercut Head: For short lengths of flat and oval head machine screws, the heads are undercut to 70 per cent of normal side height to afford greater length of thread on the screws.

Under-size Body: The reduced body of a bolt or screw, the diameter of which may range from below the pitch diameter to the minimum major diameter of the thread. Such a body diameter is found on some bolts or screws having rolled threads.

Unified Thread Standards: The basic American standards for fastening screw threads as agreed upon by standard bodies of Canada, the United Kingdom, and the United States. They are a complete and integrated system of threads for fastening purposes. Their outstanding characteristic is general interchangeability of threads achieved through the standardization of thread form, diameter-pitch combinations, and limits of size.

Upsetting: 1. A metal working operation similar to forging. 2. The process of axial flow under axial compression of metal, as in forming heads on rivets by flattening the end of wire.

Washer Face: A circular boss turned or otherwise produced on the bearing surface of a bolt head or nut to relieve the corners.

Wedge Anchor: The wedge anchor is a high grade, fully threaded stud type anchor

Weld Screw: Projection welding applied to screws offer a means of providing attached threated members in sheet metal construction. Welding lugs on the head of the screw reduce the amount of current required for surface welding and provide fusion of metal at predetermined points.

Welding Stud: A "drive screw" having a flat fillister head, used as an anchorage for welding.

Whitworth Thread: A screw thread, also known as the British Standard Whitworth (B.S.W.), used principally in Great Britain.

Wing Nut: One-piece, round threaded nuts with wing lugs for ease of manual assembly. Particularly suited to applications where frequent removal and replacement or adjustment are required.

Wing Screws: Special screws with projection heads. Widely used in industry and home where a finger tightened screw is needed for frequent adjustments or for knock-down assembly applications. This piece is produced by pressing, forming, machining, welding or die casting. (Also available as 2 piece wing nut and studs, peened or welded together.

Wood Screw: A metal screw having a driver head, a gimlet
point, and a sharp- crested, coarse pitch thread, for insertion in wood or resilient materials. It produces its own mating thread.

Woodruff Key: A semi-circular or half-round piece, resting in a circular groove cut in a shaft. Sometimes referred to as a half moon key. Largely used in machine building.

Work Hardening: Hardening that takes place through grain alignment when a metal is bent, rolled or hammered at room temperature, Not all metals work harden

Wrench Head: A head on a fastener designed for driving or holding by means of an externally applied wrench to the sides of the head.

Yield: The resistance to a load pulling on the middle of a fastener until the fastener shows permanent deformation.

Yield Controlled Tightening: A fastener tightening method which allows a fastener to be tightened to yield. The angle of rotation of the fastener is measured relative to the applied torque, yield being assessed when the slope of the relationship changes to below a certain value. Sometimes called joint controlled tightening.

Yield Point: The stress necessary to produce an elongation under load of 0.50 per cent of the specimen's original length. Expressed as psi. The load at which a sudden drop in the flow curve occurs is called the upper yield point. The constant load shown on the flow curve is the lower yield point.

Yield Strength: The stress at the yield point. The stress at which a material exhibits a specified limiting deviation from the proportionality of stress to strain. The lowest stress at which a material undergoes plastic deformation. Below this stress, the material is elastic; above it, the material is viscous. Often defined as the stress needed to produce a specified amount of plastic deformation (usually a 0.2% change in length). Or - The maximum load at which a material exhibits a specific permanent deformation.

Zinc Plating: The application of a zinc coating

Zinc Electroplating: Zinc electroplating is a common way to protect threaded fasteners from the effects of corrosion. Zinc electroplating can be completed in acid chloride, alkaline or cyanide baths. Supplemental coatings are frequently applied to zinc electroplating. These coatings, such as zinc phosphate or chromate conversion, provide a protective passivation layer on the zinc which assists in reducing the corrosion rate.

Page 1 (A-F), Page 2 (G-N), Page 3 (N-Z)

 

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